PBT-1-TMP

High-Temperature Pop-Up Ball Transfer for Industrial Applications

The PBT-1-TMP Pop-Up Ball Transfer is a cutting-edge solution designed for industrial environments where extreme temperatures are a factor. Built to withstand temperatures up to 450°F (232°C), this durable and efficient ball transfer unit offers seamless item handling and positioning while maintaining its reliability in high-heat applications. With a robust pneumatic system and high-grade materials, the ball transfer is the perfect addition to workstations, assembly lines, and production facilities.

Key Features of the PBT-1-TMP

1. High-Temperature Capability

Engineered to handle extreme heat, the ball transfer is equipped with a Viton seal, a 1-inch main ball, and secondary balls made from 440 stainless steel. This configuration ensures smooth operation in temperatures up to 450°F (232°C), making it ideal for high-temperature industrial applications such as metal fabrication, heat treatment, and food processing.

2. Pneumatic Operation

The ball transfer is powered by compressed air, providing reliable and efficient operation without the need for electricity. Virtually any air control device can operate the unit, including:

• Non-Electric Foot and Hand Valves: Simple, manual controls for basic operations.
• Sensing Device-Operated Electric Solenoid Valves: For automated control in advanced systems.

3. Low Air Volume Usage

Despite its robust functionality, the PBT-1-TMP is highly efficient in its air consumption. Each up-and-down cycle of one ball requires only .00038 cubic feet (.0000108 cubic meters) of compressed air, making air usage negligible and cost-effective.

4. Air Control and Maintenance Requirements

To ensure optimal performance, the PBT-1-TMP requires:

• Filtered, Regulated, and Lubricated (FRL) Compressed Air: Maintains system longevity and operational efficiency.
• Regulator Setting at 50 PSI (3.447 bar): Provides consistent and reliable operation.

Omtec offers various air control kits to complement the PBT-1-TMP, including:

• FRL Kits
• Non-Detent Foot Valve Kits
• Detent Toggle Hand Valve Kits

Additional controls can be supplied upon request to meet specific application requirements.

Applications

1. High-Temperature Industrial Workstations

Designed for environments where standard ball transfers cannot perform, the PBT-1-TMP excels in high-temperature conditions. It is ideal for industries such as:

• Metal Fabrication: Seamlessly transfers and positions heated metal components during processing.
• Glass Manufacturing: Handles delicate, high-temperature glass items without compromising safety or precision.

2. Assembly Lines and Production Facilities

The PBT-1-TMP enhances efficiency by enabling precise item movement and positioning. Its pop-up functionality allows operators to lift, orient, and stabilize items effortlessly, ensuring smoother workflows in complex production environments.

3. Food Processing and Packaging

For applications requiring high-temperature capabilities and sanitary handling, the stainless steel components ensure durability and compliance with industry standards.

4. Heat Treatment Processes

In heat-intensive operations, the PBT-1-TMP ensures safe and efficient handling of items directly from furnaces or other high-heat sources.

Benefits of the PBT-1-TMP

1. Enhanced Productivity

The pop-up functionality and pneumatic operation streamline workflows by allowing operators to lift, position, and stabilize items with minimal effort. This reduces manual handling time and increases overall throughput.

2. Precision and Control

With adjustable air pressure and reliable pneumatic operation, the PBT-1-TMP provides precise control over item movement and positioning. This ensures accurate alignment and reduces errors in complex processes.

3. Durable High-Temperature Design

The use of 440 stainless steel secondary balls, a Viton seal, and a 1-inch main ball ensures long-lasting performance in extreme temperatures. This makes the PBT-1-TMP a cost-effective solution for high-heat applications.

4. Versatile Air Control Options

The unit’s compatibility with a wide range of air control devices allows for seamless integration into various industrial setups, from manual to automated systems.

5. Low Maintenance and Operating Costs

With its minimal air consumption and robust design, the PBT-1-TMP is economical to operate and requires minimal maintenance, reducing downtime and long-term costs.

Why Choose Omtec?

The Pop-Up Ball Transfer stands out as a premium solution for high-temperature industrial applications. Its combination of durability, precision, and efficiency makes it an indispensable tool for improving productivity in challenging environments. Here’s why it’s the ideal choice:

• High-Temperature Performance: Reliable operation in extreme heat conditions up to 450°F (232°C).
• Effortless Operation: Pneumatic-powered system with low air consumption.
• Customizable Controls: Compatible with various air control devices for tailored solutions.
• Durable Construction: Built with high-grade materials to withstand demanding applications.
• Versatile Applications: Suitable for a wide range of industries, including metal fabrication, food processing, and heat treatment.

How It Works

1. Pop-Up Functionality:
   Compressed air lifts the 1-inch main ball above the surface, allowing operators to move and position items effortlessly.
2. Precise Item Positioning:
   The ball stabilizes items for precise tasks, ensuring accurate alignment and reducing errors.
3. Retractable Design:
   When the air is released, the ball retracts, providing a stable and unobtrusive surface for items to rest on.
4. Efficient Air Usage:
   With each cycle using only .00038 cubic feet of compressed air, the PBT-1-TMP is highly economical to operate.

Conclusion: A High-Performance Solution for Extreme Conditions

The Pop-Up Ball Transfer is a durable, efficient, and versatile tool designed for the most demanding industrial environments. Its ability to perform reliably in high-temperature conditions makes it an essential addition to workstations, assembly lines, and production facilities. Whether you’re handling heated metal components, processing delicate glass items, or operating in any high-heat environment, the PBT-1-TMP delivers the precision, control, and durability required for success.

Upgrade your industrial workflows today with the PBT-1-TMP and experience the difference in performance and reliability.

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