PPD Positioner Pad Strips

PPD Positioner Pad Strips: Precision and Efficiency for Conveyor Workstations

Omtec PPD Positioner Pad Strips are a cutting-edge solution designed to enhance productivity and precision in roller conveyor assembly workstations. Whether you’re setting up a flexible production line or upgrading an existing conveyor, these pneumatic positioner pad strips provide a versatile and efficient means to stabilize and orient items during critical tasks.

Key Features

1. Customizable Design

Omtec PPD Positioner Pad Strips are available with or without end tabs, offering flexibility to fit various applications:

• With End Tabs: Ideal for secure mounting in conveyor lines.
• Without End Tabs: Perfect for custom projects or unique setups.

The strips can be manufactured in any length, with positioner pads spaced according to your specific requirements. Standard placement positions the first and last pads 1.25 inches (31.71mm) from each end of the strip, while intermediate pads are evenly spaced. The minimum centerline spacing is 2 inches (50.8mm), allowing for precise configurations tailored to your operational needs.

2. Pneumatic Operation

PPD Positioner Pads are pneumatically operated, delivering reliable and consistent performance. Each strip is equipped with a single 0.180 I.D. x 0.265 O.D. polyurethane air feed tube running beneath the strip. This tube, standard at 8 inches (203mm) long, is connected between the first and second pad but can be customized to any length or location as needed.

3. Low Air Volume Usage

Efficiency is a hallmark of the PPD Positioner Pad Strips. Each up-and-down cycle of a single pad uses a mere .00038 cubic feet (.0000108 cubic meters) of air, making air volume usage negligible in most operations. This minimal consumption contributes to energy savings and cost efficiency over time.

4. Flexible Control Options

Virtually any air control device can operate the Omtec PPD Positioner Pad Strips. Most setups rely on simple non-electric foot or hand valves, but for more advanced automation, electric solenoid valves can be used. Omtec offers control kits to accommodate various needs, ensuring seamless integration into existing systems.

Operational Requirements

Like all pneumatically operated components, Omtec PPD Positioner Pads require Filtered, Regulated, and Lubricated (FRL) compressed air to ensure smooth and reliable operation. This standard ensures longevity and optimal performance, even in demanding industrial environments.

Applications of PPD Positioner Pad Strips

The versatility of PPD Positioner Pad Strips makes them an ideal choice for a variety of industrial and commercial applications, including:

1. Roller Conveyor Assembly Workstations:
   Stabilize items during assembly tasks, ensuring precision and reducing errors.
2. Production and Assembly Lines:
   Efficiently position and orient items as they progress through various stages of the production process.
3. Packing and Shipping Lines:
   Hold items securely in place for labeling, packaging, or quality inspections.
4. Custom Workstations:
   Create unique setups for specialized tasks using the customizable configuration options of the strips.

How they Work

1. Item Placement:
   Items travel along the conveyor rollers to a position directly over the PPD Positioner Pad Strip.
2. Pad Activation:
   The operator activates the positioner pads, which rise above the rollers to stabilize and securely hold the item in place.
3. Task Execution:
   With the item firmly located, the required task—such as assembly, inspection, or adjustment—is performed.
4. Completion and Movement:
   Once the task is completed, the pads are retracted, allowing the item to continue its journey down the conveyor to the next station.

Advantages

1. Increased Productivity:
   Stabilizing items during tasks reduces errors and speeds up operations, boosting overall efficiency.
2. Enhanced Flexibility:
   The modular design and customizable configurations allow the strips to adapt to virtually any conveyor or workstation setup.
3. Cost Efficiency:
   Low air volume usage and easy integration into existing systems minimize operational costs.
4. Improved Ergonomics:
   Securely holding items reduces the need for manual adjustments, lowering worker strain and improving safety.
5. Automation Compatibility:
   The option to use electric solenoid valves provides a pathway to automation, enabling more sophisticated workflow designs.

Why Choose Omtec?

Omtec PPD Positioner Pad Strips are designed to optimize operations in assembly and production environments. Their pneumatic operation, low air volume usage, and modular design make them a reliable and adaptable solution for a wide range of industries. Whether stabilizing items on an assembly line or creating a custom conveyor solution, these strips deliver unmatched performance and flexibility.

Upgrade your conveyor systems with Omtec PPD Positioner Pad Strips to experience enhanced productivity, precision, and operational efficiency.

Contact Us